This DIY outdoor sofa is made out of pieces of 2x6 that are screwed together with pocket holes. The side panels double as armrests.
Tools
Kreg Tools
Other Tools
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Circular Saw
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Drill
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Orbital sander (optional)
Materials
Wood Products
- 8 Boards , 2"x6"x12'
- 3 Boards , 2"x6"x8'
Hardware & Supplies
- 1 Box of Kreg Blue-Kote screws (See tools list)
- 1 Wood putty or dowels, for filling pocket holes
- 1 Outdoor stain/sealer
- 6 24" wide cushions for sofa
Directions
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Cut the 2x6s
Cut 8 pieces of 2x6 at a length of 72".
Cut 8 pieces of 2x6 at a length of 30".
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Assemble the side panels
Use pocket holes to connect the pieces. I placed the holes on the inside or under side of the pieces so that they would be less visible.
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Assemble the seat and back panels
Use pocket holes to connect the pieces. I placed the holes on the inside or under side of the pieces so that they would be less visible. The seat panel has a middle piece that is perpendicular to provide strength. See image for details.
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Add the seat panel
Placing the side panels upside down makes it easier to install the seat panel. I left 1-1/2" space between the front side of the side panels and the front edge of the seat panel.
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Add the back rest
I left a 1/4" gap between the back rest and seat panel and set the angle to align with the corner of the side panels.
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Sand if desired, and seal
Sand the sofa if desired, and then seal with an outdoor sealer. Enjoy!